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TECHNICAL PAPER




         3.1.2 Fine aggregate                                   out trial mixes and finally mix proportion were adopted for
                                                                M 30 and M 90 grades of concrete according to IS:10262 (2009)
         Locally available river sand was used. Fineness modulus and
         specific gravity of the sand are 2.85 and 2.66 respectively. The   and ACI 211.4R-08 respectively. The quantities of ingredient
         sand used conforms to grading Zone II of IS: 383(1970).  materials used in these mixes and workability results are shown
                                                                in Table 2.
         3.1.3 Coarse aggregate
                                                                Table 2: Mix proportions of M30 and M90
         In the present study the coarse aggregate was used after
                                                                 sR.  InGREdIEnt
                                                                                         nORMaL
         soaking in water for 24 hours and then completely air dried.   nO.             stREnGtH     HIGH stREnGtH
                                                                                                     COnCREtE M 90
         The fraction of coarse aggregate passing through 20 mm                       COnCREtE M 30
         and retained on 10 mm is taken as 2/3 of total aggregate.                              3              3
         The remaining 1/3 fraction is aggregate passing from 10 mm   1  Cement (OPC 53   370 kg/m      594 kg/m
         and retained on 4.75 mm. For M 30 grade of concrete, both    grade)
         sizes of aggregates were used but for M90 grade of concrete   2  Micro silica (10%   Nil       66 kg/m 3
         aggregate passing through 10 mm was used in mix. The higher   of cementitious
         the targeted compressive strength, the smaller the maximum   material)
         size of the coarse aggregate should be. The fineness modulus   3  Fine aggregate  740 kg/m 3   650 kg/m 3
         and specific gravity of coarse aggregate are 6.30 and 2.78   4  Coarse aggregate  1214 kg/m 3  1105 kg/m 3
         respectively.
                                                                  5   Water              165 l/m 3      145 l/m 3
         3.1.4 Water                                              6   Superplastcizer      Nil        0.8% by weight
                                                                      Master Glenium                  of cementitious
         Water is the most important ingredient of concrete and a part   ACE 30                         material
         of mixing water is utilized in hydration of cement to form the
         binding matrix and the remaining water acts as a lubricant to   7  Workability  45 mm slump  0.85 (compaction
         make the concrete readily in pouring state. Locally available                                   factor)
         potable water having pH value of 7 conforming to IS: 3025 (1986)
         is used in this work.                                  Usually mixing is done in two different stages for HSC. Dry
                                                                mixing is done before the addition of water and wet mixing is
                                                                done after addition of water. After dry mixing of the ingredients
         3.1.5 Superplasticizer
                                                                for one minute, 60% of water is added to the ingredients and
         Master Glenium ACE 30 (JP) is a chemical admixture of a new   mixed uniformly. The remaining 40% of water is mixed with
         generation based on second-generation poly carboxylic ether   superplasticizer, Master Glenium ACE 30 and is introduced into
         polymer with high early strength gains. Master Glenium ACE 30   the mixer and ingredients are mixed for 3 minutes until the mix
         (JP) is free of chloride and low alkali. It has specific gravity of 1.09   is uniform. The total mixing time is 4 minutes. After mixing,
         and solids content not less than 34% by weight.        the concrete is poured on the pre wetted platform then filled
                                                                into moulds. The cube moulds of 100 mm x 100 mm x 100 mm
         3.1.6 Mineral admixture                                size are used to prepare specimens. All moulds are retained
         The specific gravity of micro silica is 2.2. Specific surface area   for a period of 24 hours in a moist air. Then the specimens
         of micro silica was 19,000 m /kg (from manufacturer’s data).   are demoulded, marked and cured in a curing tank with fresh
                               2
         The high surface area of micro silica would increase the water   water. They are cured for a period of 28 days. The specimen is
         demand. The use of micro silica can reduce bleeding and   heated in oven without preload at a prescribed rate to a target
         improve cohesion of the mix. The cohesiveness of concrete   temperature, which is maintained until a thermal steady state
         containing micro silica is good for pumping and for underwater   is reached within the specimen. The temperature of oven is
         concrete.                                              controlled by using thermostat. Their double walled insulation
                                                                maintains the heat in oven and conserves energy. The rate
                                                                of heating of specimens in oven follows time– temperature
         3.2 Casting, curing and testing of specimens
                                                                heating curve of ISO 834 (1975) as shown in Fig. 3.2. The
         The sequence of feeding ingredients in the pan mixer depends   specimen is allowed to cool to room temperature. The load is
         on the properties of mix and those of mixer. In this work, a   applied without shock and increased continuously at rate of
         small amount of water is fed first, followed by coarse aggregate   approximately 140 kg/sq.cm/min as specified in IS: 516 (1959)
         in saturated surface dry condition and fine aggregate. These   until the resistance of the specimen to the increasing load
         materials are mixed uniformly and cementitious material fed   breaks down and no greater load can be sustained. The results
         into the mixer. After attaining uniform mixture of all ingredients,   of this test are more suitable for assessing the post fire (residual)
         water is added. The mix proportions were arrived after carrying   properties of concrete.


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